KPT Pneumato – Advanced PPR Compressed Air Piping Systems
(Purpose-Built for Industrial Air Networks | System Design, Supply, Installation, Testing & Commissioning by Ahuja Group)
Introduction
KPT Pneumato pipelines are designed for high-performance distribution of compressed air, vacuum, and inert gases in modern industrial environments. Manufactured using sandwich-layer glass fiber-reinforced PPR-C, these pipes ensure zero-leakage joints, exceptional pressure ratings, minimal thermal expansion, and a mirror-smooth bore that lowers friction and energy loss.
Ahuja Group is an authorized distributor and fusion installation partner for KPT Pneumato in Rajasthan, offering complete product supply, onsite installation, and after-sales support.
Dealership Certification
KPT PPR Pipes – The Trusted Choice for Durable & Leak-Proof Piping Systems
Ahuja Group is a proud authorized distributor of KPT Greentherm & Pneumato PPR piping systems in India. This partnership enables us to deliver world-class piping solutions designed for compressed air, industrial water, and various other applications. KPT PPR pipes are known for their exceptional strength, corrosion resistance, easy installation, and long service life.
Product Portfolio (Industrial Range)
Blue PP-R Single-Layer Pipe
Solid PP-R (Type 3)
PN 10 / 12.5 / 16 / 20
20 – 400 mm
Internal RA ≤ 0.1 µm
Blue PPR Triple-Layer Pipe
3-layer: PP-R / GF core / PP-R
PN 10 / 12.5 / 16 / 20
20 – 200 mm
70 % lower linear expansion
Injection-Moulded Fusion Fittings
Sockets, elbows, tees, reducers, unions, flanges
PN 20
20 – 160 mm
Colour-matched blue
Brass / SS Threaded Transitions
Male & female adapters, threaded tees, elbows
PN 20
20 – 110 mm
For equipment take-offs
Valves
PP-R ball valves, double-union ball valves, gate valves
PN 16
20 – 110 mm
0-dead-zone design
Fabricated Specials
Segment-welded elbows, crosses, large-bore reducers & headers
PN 10 / 16
125 – 400 mm
CNC butt-fusion
Installation Accessories
Pipe clips, sliding supports, electro-fusion saddles, expansion loops
—
20 – 160 mm
Certified tooling available
Products
Ball Valve
Ball Valve
Coupler
Coupler
Cross Over
Cross Over
Cross Over (Moulded)
Cross Over (Moulded)
Elbow 45°
Elbow 45°
Elbow 90°
Elbow 90°
End Cap
End Cap
End Plug
End Plug
End Plug ( Extended )
End Plug ( Extended )
Equal Tee
Equal Tee
Female Threaded Adaptor
Female Threaded Adaptor
Female Threaded Elbow
Female Threaded Elbow
Female Threaded Elbow with Support
Female Threaded Elbow with Support
Female Threaded Tee
Female Threaded Tee
Female Threaded Union
Female Threaded Union
Flange
Flange
Flange Core
Flange Core
Four Way Tee
Four Way Tee
Male Threaded Adaptor
Male Threaded Adaptor
Male Threaded Elbow
Male Threaded Elbow
Male Threaded Tee
Male Threaded Tee
Male Threaded Union
Male Threaded Union
Pipe Clamp
Pipe Clamp
Plain Union
Plain Union
Reducer
Reducer
Reducing Elbow
Reducing Elbow
Reducing Tee
Reducing Tee
Repair Bar
Repair Bar
Saddle (Plain)
Saddle (Plain)
Stub End
Stub End
Tank Connector
Tank Connector
Tank Connector (Short)
Tank Connector (Short)
Our Installation
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Catalogues
| Image | Title | Type | Size | Counter | Link |
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pdf |
3 MB |
5 |
Key Features & Benefits
- High Working Pressure – PN 20 pipes withstand 20 bar @ 20 °C; perfect for 7–12 bar industrial air with > 4× safety factor.
- Low Expansion, No Sag – glass-fibre core (α ≈ 0.045 mm/m·K) slashes deflection in long, overhead mains
- Oxygen- & Moisture-Tight – FRP barrier prevents permeation; protects dryers, filters and pneumatic valves.
- Mirror-Smooth Bore – RA ≤ 0.1 µm cuts friction by 40–60 % vs. steel or aluminium → lower compressor kW.
- 100 % Fusion-Welded – socket ≤ 110 mm, butt-fusion ≥ 125 mm; joints stronger than pipe wall, zero leaks.
- UV-Stabilised Blue Layer – carbon-black additive shields pipes installed on rooftop or exterior racks.
- No Rust, Scaling or Contaminant Carry-Over – maintains ISO 8573 air quality; no downstream nozzle clogging.
- Thermal & Electrical Insulation – λ ≈ 0.23 W/m·K; eliminates external condensation and stray-current corrosion
- Lightweight & Fast Install – 70 % lighter than GI; fusion cut-&-weld halves labour vs. threaded steel.
- 50-Year Design Life – certified to DIN 8077/8078 & ISO 15874 for continuous industrial service.
Industrial Applications
Plant compressed-air ring mains & drop lines
Nitrogen & inert-gas distribution (food & pharma)
Vacuum conveying & pick-and-place manifolds
Instrument-air lines for process & packaging machines
Paint-shop breathing-air headers (oil-free compressors)
PET bottle blow-moulding high-flow air feeds
Textile loom pneumatic supply
CNC shop high-purity dry-air manifolds
Technical Specifications
Parameter
Typical Value
Pipe Construction
PP-GF (Polypropylene Random Copolymer with Glass Fiber Reinforcement – multi-layer sandwich construction)
Reinforcement Layer
Integrated GFR (Glass Fiber Reinforced) layer for high pressure & dimensional stability
Application Media
Compressed air, vacuum, neutral gases
Nominal Pressure Ratings
PN 10, PN 12.5, PN 16, PN 20 (depending on SDR & diameter)
Temperature Range
Up to 90°C continuous operation (pressure dependent)
Pipe Size Range
16 mm to 400 mm OD
Jointing Method
Socket fusion (standard), butt fusion (large diameters), fusion welded – 100% leak-proof joints
Inner Surface Roughness (Ra)
Approx. 0.1 micron (mirror finish)
Flow Characteristics
Very low friction losses (up to 40–60% lower pressure drop vs MS/GI)
Thermal Expansion
Significantly reduced (≈ 1/3rd of standard PPR) due to glass fiber reinforcement
Condensation & Corrosion
Non-corrosive, rust-free, reduced condensation due to glass insulation effect
UV Resistance
UV-stabilized outer layer (suitable for indoor & outdoor installations)
Leakage Performance
Zero leakage in correctly executed fusion joints
Installation Method
Lightweight pipes, fast fusion welding, minimal supports required
Expected Service Life
≥ 50 years under recommended operating conditions
Colour
Industrial blue
Standards & Compliance
DIN 8077 / 8078, ISO 15874, IS 15801
Country of Manufacture
Made in India (KPT Pipes – Dehradun, Uttarakhand)
Why Choose KPT Pneumato for Compressed Air Piping?
Made in India, Built for Industry
KPT offers glass-reinforced PPR-C piping designed specifically for compressed air applications. Fully DIN-certified and built to perform in demanding industrial environments.
Wide Diameter & Pressure Range
Covers 20mm to 400mm in diameter and PN10 to PN20 pressure ratings. No need to mix materials for long runs or high-pressure applications.
Low-Expansion, High-Stability
KPT’s 60% glass fiber-reinforced pipes expand up to 3× less than normal PPR, maintaining alignment and preventing sagging over long distances.
UV-Stabilized Outer Skin
Optimized for rooftop and outdoor installations without the need for additional cladding. Resists UV rays and weathering.
Largest Fusion Fitting Catalogue
Offers the industry’s widest range of fusion fittings — from socket-welded to segment-welded up to 400mm — including brass and SS threaded transitions.
50-Year Warranty Support
Backed by KPT Pneumato’s OEM warranty when installed using approved tools by certified partners like Ahuja Group.
Why Buy from Ahuja Group?
Authorised Distributor for KPT Pneumato
Specialized support to help you select the right solution based on pressure, size & budget.
In-house fusion crews
with calibrated tools (DVS Germany guidelines).
Ready stock
of 20–110 mm pipes & fittings in Jaipur warehouse; emergency dispatch within 24 h.
Design assistance
isometric layouts, pressure‑drop & expansion calculations, BIM files
Annual service contracts
leak audits, fusion‑joint infrared inspection, spare valve kits.
Frequently Asked Questions
What PN grade should I choose for 7–10 bar compressors?
Use PN 16 or PN 20 PPRGF based on temperature. For hotter zones (> 60°C), PN 20 is recommended.
Will KPT joints hold under vibration?
Yes, >10 million cycle tests show excellent durability. Use a flexible hose at machines for added safety.
Is this system compatible with lubricated air?
Yes. PPR-C is inert to oil aerosols (<40 ppm). For higher levels, use inline coalescing filters.
Can I use it outdoors?
Yes. The UV-stabilized blue outer layer resists sunlight and weather.
Upgrade Your Air Network—Eliminate Leaks & Rust Forever.
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